Maintenance Activities

Cosmino PreventiveAction

Preventative actions aim to ensure machine availability (see Cosmino OEE) and the tool availability (see Cosmino ToolControl) and to minimize failures and poor quality. For this purpose, inspection and maintenance measures are carried out, preferably even before any malfunctions or problems occur.
By recording the runtime and the output of the machines and tools, the optimum maintenance intervals can be analyzed. Planning the preventive actions with Cosmino ensures reliable adherence to defined maintenance intervals.

Areas of Application

With Cosmino PreventiveAction, maintenance intervals […]

ToolControl

Cosmino ToolControl

By recording and analyzing the use of tools, various goals are pursued in production plants:

Optimal utilization of tool life in order to reduce tool costs, tool change times and unplanned tool changes to a minimum
Monitoring of tool quality
Monitoring of compliance with maintenance intervals
Setup optimization

This includes the entire tool as well as each possible and individually identifiable component of a tool.

Areas of Application

With Cosmino ToolControl, the tool is identified in addition to the machine and order runtimes. This verifies and […]

Staff Times

Cosmino Productivity

The recording of staff requirements in the production of goods allows to draw conclusions for the calculation and to carry out a productivity review. The machine figure OEE is only really informative in conjunction with a productivity figure.

A recording of staff times and operations also allows to calculate incentive wages.

Areas of Application

Quick and easy recording of staff times and operations for a production order directly at the production workplace with Cosmino Productivity: the actual staff requirements are (anonymously) linked […]

Incentive Wage

Cosmino PremiumPay

Incentive wage models which motivate employees are an essential part of the industry. To calculate different incentive wages, Cosmino records and checks operating and staff data. This wage data is then passed on to payroll accounting. Evaluations of recorded data ensure transparent assessment and control.

Areas of Application

In case of performance-dependent wage types (piecework wage, premium wage, etc.), payroll accounting requires the necessary wage data. Cosmino has the possibility of calculating different types of incentive wages from operating and staff […]

Energy Management

Cosmino EnergyVision

Cosmino EnergyVision is an energy management software package according to the worldwide recognized DIN EN ISO 50001 standard . The energy consumption of machines, components and other consumers (offices, hall lighting…) is measured and evaluated. In addition to electrical energy characteristics, this also includes gas, water, compressed air and many other forms of energy. Several energy suppliers can be assigned to a consumer, and vice-versa. However, meter values can also be distributed to several energy consumers via a billing […]

Measure Management

Cosmino ImproveManager

Detect, analyze and correct errors, generate ideas to optimize processes and put them into practice, prevent wastage:Production companies use improvement management intensively targeted to reduce costs and improve quality.Improvement management is all the more successful, the better the following requirements are fulfilled:

Transparency: each person involved in the improvement processes gains an insight into the systematically collected ideas and findings (central knowledge database)
Objectivity: achievements and failures can be comprehensibly evaluated
Integration: Idea management (company suggestions system) is smoothly linked with the central […]

Audit Management

Cosmino AuditManager

An audit is used to systematically verify that a process meets certain requirements and guidelines. To ensure a fast and automatic evaluation of results, audits are supported by the Cosmino software.

For this purpose, the audit questions of a precisely defined questionnaire are answered on the basis of the actual state. The audit is carried out via the Cosmino online dialogs (see Cosmino WorkerPoint). An objective assessment of the audited process is carried out by compressing the qualitative audit results […]

Data Entry

Cosmino IntelliScan

The collection of production data using handwritten documents has been proven in the manufacturing industry for many decades. In particular at locations without computer and network or power connections, handwritten document entry is often the only choice. The advantages appreciated by many companies are the ease of use, high flexibility, corrections easily made as well as legal security due to the employee signature.

However, a manual data transfer process (manual data encoding) is not only time-consuming, but also particularly prone […]

MeetingManager

Cosmino MeetingManager

Standard regular communication describes the regularly occurring exchange of information with the following features:

The meeting content is standardized as much as possible
The meeting objectives are defined
The meeting time frame is defined

As part of the continuous improvement process, standard communication fulfills important functions, as it:

Controls and documents the information and communication flow
Allows the allocation of tasks and responsibilities
Bundles knowledge and thus assisting decision making and transparency

With the help of standard communication, process improvements do not happen by chance, but are […]