Quality Assurance

Improve Product Quality and Maintain Test Cycles

Cosmino ProControl

A quality review of the product is a fundamental part of quality management. High product quality saves time and money, while improving the image and customer satisfaction. To guarantee this and especially detect errors as early as possible, quality is guaranteed with spot checks, statistical process control (SPC) and 100% tests.
Quality assurance should be centrally managed and carried out following consistent criteria.

Areas of Application

Cosmino ProControl supports quality assurance through planning (Control plan), implementation, documentation and evaluation of quality tests.
The expansion with other Cosmino functions such as workflow management of production units (see Cosmino Traceability) or the monitoring of process parameters (see Cosmino ConditionMonitor) enables an even more effective safeguarding of the zero-defect strategy.

Learn more about our software and how Cosmino can help

Functions

Digital defect entry dialogs at the workplace (see Cosmino WorkerPoint) or entry documents in printed form (see Cosmino IntelliScan)
Inspection of physical properties such as width, weight and thickness with quality control charts
Inspection of subjective facts such as cracks, corner errors, etc. with defect log sheets
Integrated and extensive control planning
Transfer option of control plans from CAQ, PPS or generation of control plans from measurement data, such as coordinate measuring machines
Creation of control plans with which one can control the test process and define measures and responsibilities in case of discrepancies
Inspection activation at the Cosmino WorkerPoint Dialog
Inspection of the process capability index Cp, Cpk after each measurement
Formation of a control chart with monitoring of control limits
Linking of measuring devices (e.g. digital caliper gauge) possible
Visualization of inspection results
Transfer of values from inspection devices
Qualitative (= Attributive) defect detection with multi-level product image (also testing via raster)
Configurable warning messages for flexibly definable events
Evaluation of inspection results
Statistically correct results through integration of qs-STAT as a method of calculation
Export option of data to qs-STAT^®, Minitab^®, R^® and other statistics software

Your Benefits

Quality is assured and documented
Process capability and test results always in focus
Cost saving through earliest possible detection of errors (tenner rule)
Immediate reaction to process problems through Cpk calculation after every spot check
Transparent evaluations help to specifically reduce extra work and scrap
Quality data for data mining, e.g. to detect anomalies or outliers
Reduction of manual administrative costs for control plans, inspection orders, inspection results, control charts, evaluations, etc.